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Issue 162 January 2004
Remote Observation Station



by Richard Dreher

Richard’s Remote Observation Station is a nature lover’s dream. It allows you to watch wildlife on a TV from more than a mile away. At the heart of this inexpensive solar-powered system is an HC08-based photovoltaic charge controller.


Start PVCC Control BoardFirmware Configuration Software Future Enhancements Sources and PDF

When my wife and I visit my in-laws, who live in northern Wisconsin, we often hear tales about the wildlife on their mostly wooded, 300-acre hobby farm. Stories of black bears with cubs, timber wolves, and rare albino whitetail deer are often told. Yet, try as I might, I had never seen any of the animals for myself, except at extreme distances. Because simply walking into the woods to get a better look would scare the animals away, I needed a way to remotely obtain a close-up view of them. So, I went in search of a solution that would either provide my wife and me with great views of the indigenous wildlife or prove that the stories were of the fish variety. My solution was the Remote Observation Station (see Photo 1).

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Photo 1—I completed the first test station in late summer. The solar panel is fixed facing due south. The panel’s angle at this time of year is approximately equal to the station’s latitude.

The station needed to be relatively inexpensive, easy to use, and easy to maintain. It couldn’t rely on utility power (it would be in the woods after all), and it couldn’t require frequent trips to retrieve the battery for recharging. Solar power seemed like a logical solution. Given that it would be solar-powered, the power supply components would have to handle the wide voltage swings possible in solar-powered systems. I wanted a charge controller to prevent overcharging the battery. I also wanted an easy way to see if the battery was recharging successfully without having to make a trip to the remote station. It was this last requirement that led me to design a custom piece of hardware instead of buying an existing battery charge controller.

To come to the point, I wanted a system that would need as little maintenance as possible, and would alert me when trouble was ahead. Finally, I wanted to be able to turn on a TV to watch the wildlife without any other special receiving equipment, except possibly a high-gain antenna.

The station’s control board, which is called the photovoltaic charge controller (PVCC), prevents the battery from becoming overcharged and over-discharged. It also provides feedback about the battery’s state. Anticipating that the station would be miles away and already transmitting NTSC video, it seemed natural to simply overlay system performance information on the video signal that shows up as characters at the bottom of the TV screen. In other words, an on-screen display (OSD).

To meet my objectives, I chose a microcontroller-based design, which significantly increased flexibility without adding to the overall hardware complexity. To further reduce the cost of the project, I decided to forego a traditional user interface made of buttons, switches, and LCDs. Instead, I wrote a configuration program for Windows that configures the PVCC behavior via a serial connection. Any change to the configuration data is stored through power cycles in a 64-byte block of the program flash memory. The microcontroller also allows me to fine-tune features with little or no change to the product’s basic hardware design.

SYSTEM OVERVIEW

The Remote Observation Station integrates six main components: a CCD video camera, a PV solar panel, a rechargeable battery, a temperature sensor, an RF video transmitter, and the PVCC (see Figure 1). The control board, which is based on Motorola’s MC68HC908QY4 microcontroller, sits at the center of the system; it provides a charge controller, high-efficiency power regulators, a video sync separator, and an RS-232 serial interface. Photo 2 shows the heart of the Remote Observation Station enclosed in an aluminum box.

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Figure 1—The PC is only needed when configuration data needs to be changed.

 

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Photo 2—For outdoor projects, I found this watertight, power-coated aluminum case by Rolec to be excellent.

The PVCC board provides a simple on/off battery charger using the PV solar panel as a power source. The control board adds battery state information in the form of a text overlay to the video signal generated by the camera. A PC can be connected to the control board via DB9 connector J1 (see Figure 2).

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Figure 2—Port pin PTA0/ADx serves a dual purpose; it is used as the serial I/O port in Configuration mode and the daylight sensor in Charge mode.

The video transmitter operates in the 433-MHz amateur television (ATV) 70-cm band. The transmitter is a Video-Lynx Model Z70A designed by Ravi Goonasekeram (sign KA3NNJ); it has a rated output of 50 to 100 mW while using approximately 300 mA at 10 V. I chose this transmitter because it provides a clean, stable signal, and it operates on a frequency that corresponds to a specific channel on a cable-ready TV set. Actually, one of four stations can be selected with a DIP switch. You can also send a test pattern directly from the transmitter to aid in the initial setup.

Currently, the station is located 1.5 miles from the receiver. It transmits through a quarter mile of trees. In order to span that distance with such low power, I needed a high-gain antenna. I built a 15-element Quagi, designed by Wayne Overbeck (sign N6NB), for the 70-cm band. This antenna provides a gain of approximately 15 dBd. Fortunately, the antenna is made mostly of wood, so it was inexpensive to build.

A 12-V valve-regulated lead acid (VRLA) battery powers the system. The HC08 microcontroller’s integrated 8-bit A/D converter monitors the battery to determine the charge state. The battery’s temperature is monitored using a Dallas DS1820 1-Wire temperature sensor, which is interfaced to the microcontroller through a single I/O pin and some software bit banging to instruct the microcontroller to behave as a 1-Wire master.